Kit List: The Surly Pugsley


Frame: Surly Pugsley; 1st generation purple, 18″

Fork: Surly, symmetrical 100mm spacing for generator hub, with bottle mounts

Handlebar: Surly 1×1 Torsion; 4130 Cro-Mo made by Nitto, 15deg sweep, 666mm wide

Stem: RaceFace Deus XC

Headset: Chris King NoThreadset

Brake Levers: Avid FR-5

Brakes: Avid BB7 with metallic pads; 203mm rotor (front), 160m rotor (rear)

Shifters: Shimano Ultegra bar-end levers to Velo Orange thumb-shifter mount

Front derailleur: Shimano Deore XT, e-type mount

Crank: FSA Alpha Drive; 44x32x22, 175mm

Bottom bracket: FSA Platinum, 100x148mm ISIS

Chainring: Surly 32T stainless steel

Pedals: Suntour XC-II platform

Rear derailleur:  Shimano Deore, SGS

Cassette: 8 speed 11-32, various

Chain: 8sp, usually SRAM

Front wheel: Shimano 3D72 generator hub for centerlock disc, to Surly Marge Lite rim with DT spokes

Rear wheel:  Shimano M475 hub to Surly Marge Lite rim with DT spokes

Tires: Surly Larry 26×3.8″, 120 tpi ultralight model

Tubes: 26×2.5-3.0″, for downhill with presta valve

Rim strips: Surly, for 65mm rim

Cables and housing: generic stainless, with Avid Rollamajig to rear derailleur

Sealant: TrueGoo, Stan’s

Grips: Velo Orange cork/foam blend

Water bottle cages: Profile Design Kage (2), Salsa Anything Cage, and generic cage on King Cage top cap mount

Pump: Lezyne Pressure Drive

Cyclecoputer (removed): Cateye Enduro

Lights: Supernova E3, front; B&M Toplight Line Plus, rear


Rack and fenders, modified: see here

Luggage: see here


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